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Automatic Joining Elastic Band Machine
Automatic Joining Elastic Band Machine

Automatic Joining Elastic Band Machine

Description
• Needle: DP×5
• Voltage: standard single-phase 220V AC
• Control devices: the sequence controller
• Air capacity: 0.5Mpa（72PSI）50L/min
• Dimensions: 122 (L) × 122 (W) × 168 (H) cm
• Net Weight: 266KG
Category KEKI Automatic Joining Elastic Band Machine Traditioanal method
Finished product
Machinery equipment
Technological process KEKI Automatic Joining Elastic Band Machine operation (one-time) 1. The amount of elastic shear
2. Stitching elastic
GST analysis Machine time 1. The amount of elastic shear
• BF2S Take the elastic
• TZFP Straighten the smooth elastic
Straighten the smooth elastic
• DZ1W Align the elastic length position
• JX1C Cut elastic
• BF1S Puta elastic
2. Splicing elastic
• BF2S Take the elastic
• CXZD Folding elastic
• TZFP Smooth elastic
• YZYJ To the presser foot
• KZHZ Control back to the needle
• TZFP Adjust the smoothing
• F3.8LB Sew 3.8 car at the end of
• KZHZ Back stitch
• KZDX Disconnection
• BF1S put
Standard working hours 7.1 sec / pcs (elastic width of 38mm, the pattern width 8mm length 37.8mm, total 152 needles). In 3 seconds + 15 seconds = 18 seconds / pcs
Hourly output 507 pcs / h 200 pcs / hour
Increase production 154%
Staffing 1 days operable three machines can produce 15021 piece One day produce 15,021 traditional methods need to configure 7.5 people. 1.5 people need to cut, six car date.
Labor cost According to 12 yuan / hour calculation, single 0.024 yuan / piece, save the cost of 0.036 yuan / piece, in 1 days (10 hours) can produce 5070 pcs each day, can save 184 yuan. According to 12 yuan / hour calculation, single 0.060 yuan / piece.
Quality case Elastic length of agreement, work uniform, stable quality. Elastic length need precise shearing quantity is difficult, the needs of a variety of process to complete, quality is not stable.
Improved benefits:
  • High quality: Keki automatic joining elastic band machine automation to achieve consistent, quality control and stability, so as to ensure the quality of products.
  • High efficiency: The use of Keki automatic joining elastic band machine work efficiency is 254%, the efficiency is the traditional sharply to 1.5 times.
  • Shorten the production cycle: Keki automatic joining elastic band machine can complete the production of the products in a shorter period of time, thus shortening the whole production cycle.
  • Improve on time delivery rate: Keki automatic joining elastic band machine used in shortening the production cycle at the same time, it can guarantee the on time delivery to the customer.
  • The difficulty of realization process automation: The realization of automation, reduce the operation difficulty.
  • Reduce the personnel and equipment: Reduce labor input, ease the labor tension, reduce the use rate of equipment and save maintenance cost to use, reduces the personnel can also reduce the staff dormitory, canteen, security and other personnel management cost.
  • Cost reduction: Enhance the productive efficiency, space utilization, reduced staff reduction promotion so as to realize the water and electricity, rent, staff dormitory, canteen, security and other manufacturing costs and management fees.
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